DIXON catalog · Air and safety

DIXON Compressed Air and Safety

Couplings, manifolds and safety devices for air lines on construction sites, in quarries and at industrial facilities — so the hose does not whip if it ruptures or disconnects.

Typical layout recommended by DIXON: compressor → 2" bull hose with Boss couplings → air manifold with gauge, pop-off valve, ball valves and Safety Check valves on the outlets → ¾" hoses with Air King couplings and safety clips → lubricator → tool via nipple and short whip hose. A King Cable at every connection. References: OSHA 1910.169, 1926.302, 1926.306.

Air couplings

Air King — universal couplings (Chicago type)

Air King — universal couplings (Chicago type)

The universal head is identical for sizes ¼"–1" — any size connects to any other. Three safety features: the AWR4 washer seals up to 150 psi, internal 90° step-lock lugs, a safety clip against twisting. Air and water only, not for steam.

Pressure
150 psi ≈ 10 bar at 21 °C
Standard
CID A-A-59553 (supersedes Mil WWC-633D)
Range
2-lug male/female thread, hose ends, clamps, blank ends, tees, clips, washers; 4-lug 1¼"–2"
Boss system for air

Boss system for air

Spud on the equipment + stem on the hose + wing nut. Copper or polymer ground joint seat, Klingersil washers. Sizes ¼"–6". Also air hammer couplings and Boss interlocking clamps (special bolts, do not reuse).

Dix-Lock N and Dual-Lock P

Dix-Lock N and Dual-Lock P

Pneumatic quick couplings for large tools — see the “Quick couplings” section for details.

Manifolds, valves and air preparation

1217AR-4AK air manifold

1217AR-4AK air manifold

  • 2" ground joint inlet, 7 × ¾" outlets; portable, safety orange
  • Spring-loaded shut-off valves (160–180 CFM at 90 psi), 200 psi pop-off valve, drain, lockable ball valve, Whipsock anchor points
  • 7-gallon receiver, 200 psi, ASME, National Board
Safety Check valves (SCV)

Safety Check valves (SCV)

Automatically shut off flow if a hose ruptures or a coupling fails, and reset themselves. Valve size is chosen by the hose inside diameter. Not for 100% air demand tools (sandblasting, pile drivers).

Sizes
¼"–3", NPTF/BSPP/BSPT
Pressure
working 24 bar, burst 138 bar
Temperature
up to 121 °C
Standard
OSHA 1926.302(b)(7)
Air preparation

Air preparation

  • In-line lubricators (two reservoirs; SAE 10 oil, antifreeze)
  • FRL units, gauges, ball valves, pop-off valves
  • 3500 nipples, bent-stem swivels, compressor tees

Safety cables and whipsocks

King Cable — safety cables

King Cable — safety cables

Limit damage and injuries if a hose, coupling or clamp fails or the connection separates accidentally. The cable spans the connection; spring-loaded loops pass over the couplings and grip the hose. Installed without tools, only when fully extended.

Materials
galvanised steel wire rope, aluminium ferrules; stainless version (304 rope, copper ferrules)
Pressure
up to 200 psi ≈ 14 bar
Versions
hose-to-tool WSR and hose-to-hose WB/WA for hoses ½"–4"; nylon WBN — spark-resistant, up to 93 °C
King Safety Whipsock

King Safety Whipsock

whipsock with shackles

Restrains a high-pressure hose (air, water, hydraulic, slurry) if the assembly fails. Two anchor points beyond the fittings eliminate whip; the galvanised steel wire stocking grips the hose over a long length. A secondary safety device, not load-bearing.

ModelHoseODMax WP
KSW06⅜"8–14 mm5000 psi
KSW08½"14–20 mm3000 psi
KSW12¾"20–30 mm2000 psi
KSW161"30–40 mm1500 psi
KSW201¼"40–50 mm1000 psi
KSW241½"50–60 mm700 psi
KSW402½"70–85 mm800 psi
KSW483"85–100 mm750 psi
KSW644"120–140 mm550 psi
KSW966"140–180 mm250 psi

Hose protection

Fire jacket

Fire jacket

Protects hoses, tubing, pipes, wiring and cables from high temperature, direct flame and molten splash; helps maintain line temperature. Slides over the hose and expands over fittings.

Construction
silicone rubber over fibreglass, iron-oxide red
Temperature
−54…+260 °C
Certification
UL 94 HB and V-0; asbestos-free; REACH/RoHS
Supply
50 ft lengths
Spiral hose and cable protection

Spiral hose and cable protection

For mining, quarrying, forestry, offshore and hydraulics. Crush and abrasion resistant, resistant to chemicals and UV; installed on site; single hoses or bundles.

  • Standard — virgin HDPE, −40…+115 °C
  • Flame-retardant — self-extinguishing, anti-static, MSHA, −100…+128 °C

Descriptions and specifications are given according to the manufacturers and may change. Please confirm parameters with our specialists before ordering.

Questions and answers

Frequently asked questions

Are safety cables mandatory on air hoses?

The manufacturer recommends fitting King Cable at every air line connection and Safety Check valves at the source and branch lines — this is required by OSHA 1926.302. Please confirm your site requirements with your HSE department.

Need selection or a quotation?

Send us a part number, media parameters or a technical specification — we will select the products and prepare a commercial offer.

Send a request